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廠家如何生產高質量的螺旋管

日期:2020-05-22

1.焊接溫度:由低碳鋼制成,焊接溫度控制在1250?1460℃,可以滿足3?5mm的管道穿透要求。焊接溫度主要通過調節高頻渦流熱功率和焊接速度來控制。當輸入熱量不足時,加熱的焊縫邊緣未達到焊接溫度,并且金屬結構保持固體,形成未熔合或不完全熔深。當輸入熱量太大時,加熱的焊縫邊緣會超過焊接溫度,從而導致過度燃燒或滴落而導致焊縫形成熔融孔。

螺旋管

2.焊接:螺旋管通常使用高頻焊接。高頻焊接是感應焊接(或壓力接觸焊接)。它不需要焊接填料,沒有焊接飛濺物,狹窄的焊接熱影響區,漂亮的焊接成型件和焊接機械。性能好等優點,因此被廣泛用于鋼管生產中。根據電磁感應的原理以及導體中AC電荷的集膚效應,鄰近效應和渦流熱效應,焊縫邊緣的鋼被局部加熱至熔融態,焊縫之間的晶粒間結合對接焊縫是通過輥的擠壓實現的,因此,焊接的目的是在冷卻后形成牢固的直縫焊縫。

3.焊接縫隙:將帶材發送到焊接管單元。在由多個輥軋制后,將帶材逐漸卷成具有開放間隙的圓形管坯。調整壓緊輥的縮徑以在焊縫之間形成間隙。控制在1?3mm,并使焊縫兩端齊平。如果間隙太大,將降低鄰近效應,渦流??熱將不足,焊縫的晶間鍵合不良,導致熔合或開裂。如果間隙太小,則鄰近效應會增加,并且焊接熱量會太大,從而導致焊縫燒壞;否則在擠壓和軋制后焊縫會形成深坑,影響焊縫的表面質量。

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